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Our Services

Prerna–Core Process Solutions LLP prides itself on having a dedicated and highly skilled team, equipped with cutting-edge technical tools and expertise.

With access to advanced software applications, our team is empowered to provide highly tailored design and engineering services. This extensive capability allows us to craft solutions that are perfectly aligned with the specific goals and objectives of each client, ensuring precision, efficiency, and innovation in every project we undertake.

Basic engineering

Prerna-core provides essential basic engineering services, encompassing core project documentation such as process flow diagrams, heat and mass balances, piping and instrumentation diagrams (P&IDs), control and operational philosophies, preliminary equipment sizing, equipment specifications, and conceptual equipment layouts.

Detail Engineering

Detail engineering is where the project comes to life with precision and accuracy. Our detail engineering services cover every aspect of the project, ensuring that all engineering disciplines are thoroughly coordinated and integrated.

Process Design package

Prerna-core delivers Process Design Packages (PDPs), which comprise a collection of documents containing vital technology and process details. These PDPs serve as essential references for the designated engineer or the engineering, procurement, and construction (EPC) contractor assigned to execute a detailed design. Prerna-core's PDPs define the precise process operating conditions and equipment specifications needed to attain the desired levels of reliability, efficiency, and safety.

Debottlenecking Solutions

Prerna -core offers debottlenecking services to the process industry, which is a critical strategy for optimizing production and efficiency. Our expertise involves identifying and eliminating constraints or limitations that hinder the smooth flow of a production system. We address these bottlenecks through various means, such as process redesign, equipment upgrades, or workflow improvements, helping our clients enhance productivity, reduce operational costs, and increase throughput.

Process Development and Process Scaleup:

Specializes in process and product development while adhering to international safety and environmental standards. We handle various chemical reactions like:

  • Electrolyte salts
  • Nitration
  • Bromination
  • Halogen Exchange
  • Hydrogenation
  • Dehydration
  • Splitting
  • Esterification
  • Neutralization
  • CO2 Capture

Process Scaleup

To bring laboratory technology into industrial use, scaling up is necessary from small bench-scale (0.1 to 1 liter) to large industrial-scale (10,000 to 1,000,000+ liters), which presents significant challenges and risks.

Simulation Studies

Prerna-Core Process offers specialized services in process simulation, including Aspen-based column simulations, HTRI heat exchanger design, scrubber systems, and adsorption column optimization. Their expertise ensures efficient and sustainable designs for petroleum, gas, petrochemical, and other industrial processes.

Process Safety Studies (HAZOP , QRA , PHA Studies)

We specialize in HAZOP studies to identify process deviations, evaluate potential impacts, and recommend solutions. We conduct HAZOP for continuous plants, batch processes, semi-batch operations, and control/electrical systems. With extensive experience across Oil & Gas, Petrochemical, Pharma, Cement, and Fine Chemicals, we also develop P&IDs on request for clients without them.

Technical Consultancy Services (Petroleum Products)

Prerna-Core Process provides storage plant consultancy and design engineering, specializing in tank storage and pipeline networks for petroleum and gas. Our expert team offers services from basic design to project completion, ensuring customized, efficient solutions that meet safety and regulatory standards. We focus on feasibility studies, site surveys, system sizing, pipeline routing, and material selection for a reliable gas supply.

Drafting Services

Prerna-Core Process Solutions LLP offers comprehensive drawing services, including P&IDs, detailed layouts, and other technical drawings. Using advanced software, our team delivers precise, high-quality designs that meet project requirements and industry standards, ensuring smooth communication and process optimization throughout project execution.